For this project, we had to design and model the front bumper view of an electric car. Our group decided to create a bumper inspired by the Cybertruck because of its sharp angles, futuristic shape, and geometric design style. We wanted the final model to have a clean, modern appearance while still being simple enough to fabricate using the tools available to us.
We began by developing the bumper design in CAD software. This allowed us to plan the shape, dimensions, and overall layout before creating the physical model. Using CAD was helpful because we could adjust the design, check how the different pieces would fit together, and make sure the final model looked similar to our original concept. After finishing the digital model, we prepared the design files for laser cutting.
Next, we used the laser cutter at the ITLL to cut the parts out of cardboard. This step required us to make sure the files were properly formatted and that the pieces were arranged efficiently on the material. Once all of the cardboard parts were cut, we carefully removed them and began assembling the model. Lastly, we glued the pieces together to form the front bumper structure.
Overall, this project gave us experience with the full design process, from initial concept and CAD modeling to fabrication and assembly. It also helped us practice working with laser cutting and understanding how a digital design can be turned into a physical prototype. The final bumper model successfully represented our Cybertruck-inspired concept and showed how cardboard can be used to create a simple but effective design prototype.
Here is the link to the full journey and documentation on Unrulr.
