Skate Deck Building Update

Over the last few weeks, I’ve made significant progress on my deck-building project. The essential materials for the deck itself have arrived, and the excitement of seeing this vision come to life is steadily building. However, I’m still in the process of sourcing the finishing products, specifically, the urethane and edge epoxy, to complete the deck once constructed.

The design phase moved forward smoothly; I carefully created the deck’s profile, meticulously laser-cutting the layers. These layers are now prepared and waiting for the layup stage, which will bring structure and strength to the deck.

To facilitate this process, I acquired three hobby panels of 1-inch foam, intending to create a robust 4-inch thick positive mold. This mold is critical for the glue-up stage and the vacuum bagging process, ensuring that the final deck conforms precisely to my designed shape. To secure a high-quality finish, I made sure to stock up sufficiently on vacuum bagging material and tape, ensuring that the pressing phase proceeds without a hitch.

One of the project’s most rewarding aspects has been expanding my technical skills. I’ve learned to use Autodesk software, specifically exploring its powerful Computer Aided Machining (CAM) capabilities. This knowledge has empowered me to generate precise CAM code for use with a CNC router. Leveraging Autodesk, I designed the machining paths necessary to cut the foam mold accurately, creating the rocker and profile needed in both transverse and longitudinal directions.

The machining itself is set to be executed with a half-inch, two-flute flat mill, chosen for its efficiency and precision. These parallel machining operations will ensure the mold captures the exact curvature intended for the deck.

This process has been a valuable learning experience, pushing me beyond my previous skills and inspiring me with each successful step. With everything in place, I’m eager to move onto the next phase: bringing this meticulously planned deck into reality.